Five-Heddle Weave Wire Mesh

The Five-Heddle Weave Wire Mesh is interspersed with single root and four weft threads on each warp alternately.

Through a variety of weaving methods, different mesh structures and mesh sizes are produced common types in the industry are open braid, closed braid and a combination of the two, which provide rectangular openings and provide high flow and good mechanical stability, and are widely used in drainage filtration, under flow filtration, paper making, chemical filters dehydration and so on.
Please refer to the information below. Our mesh experts can help you determine the right mesh for your application.

Five-Heddle Weave Wire Mesh Specifications

Five-Heddle Weave Wire Mesh Features and Advantages

Strong and durable

Because the Five-Heddle weave wire mesh uses multiple separate wires for weaving, it is stronger and more durable than the woven wire mesh of single wire weaving, and can withstand greater tension and pressure.

Smooth surface stain resistant material

The Five-Heddle wire mesh is smooth, labor-saving, not easy to stain and easy to clean. It is suitable for industrial and food processing applications that need to be stained.

High filtration accuracy

Because the Five-Heddle weave wire mesh is more fine-grained, it has the filtration accuracy and high permeability that the general woven wire mesh does not have.

Five-Heddle Weave Wire Mesh Available Material

Stainless Steel Wire Mesh: 304, 304L, 316, 316L, 310, 310S, 314, 321, etc.

Brass Wire Mesh: copper65%, zinc35%;

Epoxy Coated Wire Mesh: stainless steel, aluminum alloy, carbon steel;

Monel Wire Mesh: 400;

Nickel Wire Mesh: 200;

Low carbon steel wire mesh: C1008;

Different metal materials can be customized according to customer needs.

Five-Heddle Weave Wire Mesh Inventory

Anping Guangtong Hardware Wire Mesh Co., Ltd. is a five-heddle weave wire mesh manufacturer who is commited to professional design, research and development, production, with more than 20 years of experience in wire mesh production and processing field. In metal woven wire mesh’s field has an unshakable leading position, with a wide range of metal woven wire mesh inventory, it can more than 90% of the metal woven wire mesh manufacturers, in a number of inventory warehouses, there are 5000 different types of metal woven wire mesh. There are 3000-4000 types available for tailoring and same-day delivery.

(lf we don't have what you need, or if you need a reliable long-term source throughout your supply chain, we can customize it as per your five-heddle weave wire mesh specifications.)

Five-Heddle Weave Wire Mesh Production Capacity

Anping Guangtong Hardware Wire Mesh Co., Ltd. covers an area of 40,000 square meters, with more than 350 weaving machines, an annual capacity of about 3600,000 square meters, has reached a strategic partnership with more than 60 countries in the world. We welcome your inquiries and send us sample requests. 

Five-Heddle Weave Wire Mesh Industry Certificate

The company has obtained and fully implemented ISO9001 Quality Management System Certification, ISO45001 Occupational Health And Safety Management System Certification, ISO14001 Environmental Management System Certification, IATF16949 Automotive Industry Quality Management System Certification, AEO customs certification and other related certifications.

Five-Heddle Weave Wire Mesh Packaging

Inner paper tube & Waterproof paper & Plastic film & Plywood case & Pallet

Five-Heddle Weave Wire Mesh Applications

Marine industry, wastewater treatment, chemical industry, gas filtration, automotive industry, hydrogen/solar energy, petroleum, pharmaceutical manufacturing, etc.

FAQ

What payment methods do you offer?

✔ You can pay to our bank account, Western Union or PayPal. Our usual payment term is: T/T, 30% deposit in advance, 70% balance paid against the copy of B/L.

What kind of quality control does your company provide?

✔ We have a complete quality management system and are committed to providing high-quality five-heddle woven wire mesh. We inspect the products for raw materials, production processes, and finished products to ensure that the products meet high standards.

What materials of five-heddle weave wire mesh can your company provide?

✔ We provide stainless steel, brass, epoxy coating, monel, nickel, low carbon steel and other materials of five-heddle weave wire mesh, according to your material needs to provide customized services.

Can your company provide the material test report?

✔ Yes, we are a professional wire mesh manufacturer. We recommend you to send an email to us. Our sales will contact you within one working day, then we can provide you with the material report.

Do you offer price discounts for large orders?

✔ Yes, you can contact one of our sales representatives to discuss this issue in detail.

Five-heddle weave wire mesh is an advanced and specialized type of woven wire mesh that utilizes a loom equipped with five heddles for each warp thread. This weaving technique allows for greater flexibility in designing the mesh structure, including complex patterns, variable mesh densities, and optimized filtration characteristics. The five-heddle configuration provides precise control over warp and weft wire positioning, resulting in uniform mesh openings, high mechanical strength, and improved performance for industrial, chemical, pharmaceutical, and filtration applications.

Material Composition and Properties

Five-heddle weave wire mesh can be produced from a variety of metals depending on the specific requirements of the application. Common materials include:

1. Stainless Steel – Offers excellent corrosion resistance, high strength, and long-term durability. Ideal for chemical, pharmaceutical, food, and marine applications.

2. Carbon Steel – Provides high mechanical strength at a lower cost; often coated or treated to prevent corrosion.

3. Brass – Combines corrosion resistance with aesthetic appeal; suitable for decorative applications or low-pressure filtration.

4. Copper – Provides excellent electrical and thermal conductivity; used in electronic filters and conductive applications.

5. Nickel, Monel, and Inconel – High-performance alloys with exceptional corrosion resistance and heat tolerance, suitable for aggressive industrial or marine environments.

Key Features of Five-Heddle Weave Wire Mesh

1. Enhanced Precision – The five-heddle loom allows precise control over warp and weft positioning, resulting in uniform mesh openings.

2. Customizable Mesh Patterns – Supports complex weave structures and variable densities tailored for specific filtration and separation requirements.

3. High Mechanical Strength – The configuration increases the stability of the mesh under mechanical stress and high-pressure conditions.

4. Pressure Resistance – Suitable for high-flow and high-differential pressure applications due to its robust weave.

5. Corrosion Resistance – Depending on the material, provides long-term resistance to chemicals, marine environments, and harsh industrial conditions.

6. Versatility – Suitable for filtration, screening, industrial separation, catalyst support, protective barriers, and electronic applications.

Manufacturing Process

1. Wire Drawing – High-quality metal wires are drawn through precision dies to achieve the required diameter and tensile strength.

2. Annealing – Heat treatment improves flexibility and ductility, preventing wire breakage during weaving.

3. Five-Heddle Weaving – The loom is configured with five heddles per warp wire, enabling:

   • Complex weave patterns, including variations in density and mesh size.

   • High precision in warp and weft alignment.

   • Enhanced mechanical stability and resistance to deformation.

4. Finishing – The woven mesh may be cleaned, polished, coated, or plated to improve corrosion resistance, aesthetics, and durability.

Applications of Five-Heddle Weave Wire Mesh

1. High-Precision Filtration

   • Used for liquid and gas filtration in chemical, petrochemical, and pharmaceutical industries.

   • Ideal for high-pressure filter cartridges, cylindrical elements, or flat panels.

2. Industrial Separation and Screening

   • Applied in mining, metallurgy, food processing, and other industrial processes requiring precise particle separation.

   • Maintains uniformity and stability even under high flow rates or differential pressures.

3. Chemical and Petrochemical Industry

   • Resistant to acids, alkalis, solvents, and harsh chemical environments.

   • Suitable for catalyst support, filtration, and process separation.

4. Pharmaceutical and Food Applications

   • Stainless steel five-heddle weave mesh meets hygiene standards for contaminant-free processing.

   • Used for sieving powders, liquids, and other sensitive materials.

5. Marine and Offshore Applications

   • High corrosion resistance with nickel, Monel, or stainless steel allows use in seawater filtration systems and offshore equipment.

6. High-Pressure Systems

   • Fine control over wire spacing provides structural integrity in high differential pressure environments, such as oil refining, chemical reactors, and industrial filtration systems.

7. Electronic and Conductive Applications

   • Copper or brass variants serve as conductive filters or EMI/RFI shielding elements.

   • Non-magnetic stainless steel is suitable for sensitive electronic equipment.

Advantages of Five-Heddle Weave Wire Mesh

1. Precision mesh openings with consistent spacing for accurate filtration.

2. High mechanical strength capable of withstanding pressure and stress.

3. Corrosion and chemical resistance ensures long service life.

4. Customizable weave patterns and mesh densities to suit specific applications.

5. Versatile – can be formed into sheets, rolls, cylindrical elements, panels, or cartridges.

6. Suitable for industrial, chemical, pharmaceutical, marine, and electronic applications.

7. Low maintenance and durable under harsh operating conditions.

Customization Options

1. Mesh Count and Aperture – Fine for precision filtration, coarser for general screening.

2. Wire Diameter – Thick wires for mechanical strength, thin wires for filtration accuracy.

3. Material Selection – Stainless steel, carbon steel, brass, copper, nickel, Monel, Inconel.

4. Weave Pattern – Five-heddle configuration allows complex and customized patterns.

5. Form Factor – Sheets, rolls, cylindrical filter elements, cartridges, panels, or other custom shapes.

6. Surface Treatment – Polishing, passivation, coating, or plating to enhance durability, corrosion resistance, and aesthetics.

Maintenance and Longevity

Five-heddle weave wire mesh requires minimal maintenance due to its durable construction and corrosion-resistant materials. Routine cleaning with water or mild detergents is sufficient in most applications. Industrial cleaning methods such as backwashing, ultrasonic cleaning, or chemical cleaning can be used without damaging the mesh. Proper care ensures a long service life even in demanding environments.

Environmental and Sustainability Considerations

• Many materials are recyclable, reducing environmental impact.

• Long service life minimizes the need for replacements and reduces material waste.

• Safe for use in food, pharmaceutical, and water treatment applications.

Applications Summary Table

Conclusion

Five-heddle weave wire mesh is a high-performance, versatile woven mesh solution offering precision, mechanical strength, and corrosion resistance. Its specialized five-heddle weaving technique allows for complex patterns, customized mesh densities, and uniform openings, making it ideal for industrial, chemical, pharmaceutical, marine, high-pressure, and electronic applications. With customizable materials, wire diameters, weave patterns, and form factors, five-heddle weave wire mesh provides engineers and industrial operators with a reliable, durable, and adaptable solution for precise filtration, screening, and separation needs.