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Three Layer Sintered Mesh

Guangtong is a Chinese manufacturer of three-layer sintered mesh, which is made of three-layer stainless steel mesh by special lamination pressing and vacuum sintering, and has cooperated with more than 60 countries around the world.

Email:

sales@guangtongwiremesh.com

WhatsApp:

+8613011596909

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Three Layer Sintered Mesh

The three-layer sintered mesh is made of three layers of stainless steel wire mesh by special lamination pressing and vacuum sintering. It is a new type of filter material with high mechanical strength and overall rigidity, and can be processed into round, cylindrical, conical, pleated and other shapes of metal filter elements. The metal film can effectively replace the filter cloth or single woven wire mesh, and the three-layer sintered mesh has uniform pores, is not easy to deform, and has stable filtration accuracy and easy cleaning. Therefore, it is widely used in chemical, petroleum, pharmaceutical and other industries. Anping Guangtong Hardware Wire Mesh Co., Ltd. is the leading manufacturer of three-layer sintered mesh in China, and has reached close cooperation with more than 60 countries around the world. If you are interested in further discussing the technical details of three-layer sintered mesh or cooperation opportunities, please feel free to contact us.

Three Layer Sintered Mesh Specifications

Guangtong Three Layer Sintered Mesh of Specification
Nominal filtration accuracy(μm)	Protective layer	Filter layer	Separating layer	Reinforcing layer	Reinforcing layer	Air permeability(L/min/cm²)	Bubble point pressure(Pa)	Porosity(%)
1	100	400×3000	100	12×64	64×12	1.81	360-600	About 40%
2	100	325×2300	100	12×64	64×12	2.35	300-590
5	100	200×1400	100	12×64	64×12	2.42	260-550
10	100	165×1400	100	12×64	64×12	3	220-500
15	100	165×1200	100	12×64	64×12	3.41	200-480
20	100	165×800	100	12×64	64×12	4.5	170-450
25	100	165×600	100	12×64	64×12	6.12	150-410
30	100	400	100	12×64	64×12	6.86	120-390
40	100	325	100	12×64	64×12	7.1	100-350
50	100	250	100	12×64	64×12	8.41	90-300
75	100	200	100	12×64	64×12	8.7	80-250
100	100	150	100	12×64	64×12	9.1	70-190

Three Layer Sintered Mesh Features and Advantages

Stable filtration grade: the three-layer sintered mesh has extremely stable filtration accuracy, which can filter out small particles and impurities, so as to achieve good filtration effect;

High strength, good rigidity: the three-layer sintered mesh is made of vacuum sintering of metal wire, has very high mechanical strength and compressive strength, and is not easy to deform or damage during use, and is very durable;

Corrosion resistance, heat resistance: the three-layer sintered mesh is made of high temperature and corrosion resistant metal materials, can be used stably in high temperature and harsh environment, suitable for a variety of high temperature and corrosive environment;

Easy to clean, reversible washing: the three-layer sintered mesh can be counter-current cleaning, which has a good cleaning effect, making it reusable and has a long service life. This design avoids the problem of difficult cleaning and reduces the cost of use.

Three Layer Sintered Mesh Available Material

Standard material of three-layer sintered mesh: S304(AISI304), S316(AISI316), S316L(AISI316L);

Other metal materials: Hastelloy alloy, Monel, Inconel, etc.

Different metal materials can be customized according to customer needs.

Three Layer Sintered Mesh Weaving Method

Dutch weave sintering mesh: by stacking the same or different multiple single-layer stainless steel wire woven mesh together, through sintering, pressure, rolling and other processes;

Plain weave sintering mesh: by stacking a plurality of single-layer stainless steel wire mesh together through sintering, pressure, rolling and other processes, using vacuum sintering to 1100℃ after diffusion solid solution production;

Twill weave sintered mesh: twill weave sintered mesh has higher strength and stability than plain weave sintered mesh, and its filtration performance is also better;

Perforated metal sintering mesh: it is made of multi-layer metal mesh superimposed by sintering, pressure, rolling and other processes, and the mesh is intertwined to form a uniform and ideal filtration structure.

Three Layer Sintered Mesh Cleaning

Physical method:

·Ultrasonic cleaning

·Backwash with cleaning gas

·Cleaning fluid recoil

Chemical method:

·Use diluted acids or bases

·Use surfactants, oxidants and other suitable reagents

·Note: after cleaning, we recommend checking its integrity and measuring the pressure drop by bubble point test.

Three Layer Sintered Mesh Production Capacity

Anping Guangtong Hardware Wire Mesh Co., Ltd. is a professional design, research and development, production, custom sintered mesh manufacturer, with more than 20 years of sintered mesh production and processing experience, plant covers an area of 40,000 square meters, annual output value of $21 million, annual capacity of 36 million square meters, has reached a strategic partnership with more than 60 countries in the world, we welcome consultation and consultation sample requirements.

(If we don't have what you need, or if you need a reliable long-term source throughout your supply chain, we can customize it to your sintered mesh specifications.)

Three Layer Sintered Mesh Industry Certificate

The company has obtained and fully implemented ISO9001 Quality Management System Certification, ISO45001 Occupational Health And Safety Management System Certification, ISO14001 Environmental Management System Certification, IATF16949 Automotive Industry Quality Management System Certification, AEO customs certification and other related certifications.

Three Layer Sintered Mesh Packaging

Inner paper tube & Waterproof paper & Plastic film & Plywood case & Pallet

Three Layer Sintered Mesh Applications

Three-layer sintered mesh is widely used in petrochemical industry, metallurgical machinery, energy and environmental protection, textile power, aerospace, medicine and other industrial fields.

Petrochemical Industry

Metallurgical Machinery

Energy and Environmental Protection

Textile and Electric Power

Aerospace

Medicine

FAQ

Where will it be shipped if l place an order?

✔ Your order will be from No.56, Weiyi Road, East of Economic Development Zone, Anping, Hebei, China.

Can you make me a formal offer?

✔ Yes, you can directly leave your email or phone number, we will provide you with a quote in the first time.

Do you provide specifications for three layers of sintered mesh not listed on the website?

✔ Yes, we can provide customized service for specifications not listed on the website, and can provide other mesh specifications according to your needs.

Do you provide material proof?

✔ Yes, we are a professional wire mesh manufacturer. We suggest you send an email to us, and our sales will contact you within one working day, then can provide you with the material list.

What is the price of your three-layer sintering mesh?

✔ Our prices are subject to change based on availability and other market factors. After understanding your detailed needs, we will send you a quote.

Three Layer Sintered Mesh is an advanced porous metal material produced by stacking and sintering three precisely engineered wire mesh layers under high temperature and pressure. This process bonds the layers at their contact points without the use of binders, creating a unified structure with stable mechanical strength, controlled pore size, and excellent permeability. Compared with single-layer or conventional woven meshes, three layer sintered mesh delivers superior filtration accuracy, durability, and consistency, making it a preferred choice for demanding industrial applications.

The typical structure of three layer sintered mesh consists of a protective surface layer, a functional filtration layer, and a supporting base layer. The surface layer is designed to withstand mechanical abrasion and fluid impact while maintaining smooth flow characteristics. The middle layer determines the filtration precision and pore distribution, ensuring reliable separation of particles and contaminants. The bottom support layer provides structural rigidity, allowing the mesh to retain its shape and performance under high pressure, vibration, and thermal stress. This multilayer configuration ensures both high efficiency and long service life.

One of the key advantages of three layer sintered mesh is its uniform and stable pore structure. During the sintering process, the metal wires fuse together at intersection points, eliminating mesh movement and deformation commonly found in traditional woven screens. As a result, filtration performance remains consistent even under fluctuating operating conditions. The controlled porosity enables predictable flow rates and precise particle retention, which is critical for applications requiring high reliability and repeatability.

Material selection further enhances the versatility of three layer sintered mesh. Common materials include stainless steel, nickel alloys, Monel, and other corrosion-resistant metals. These materials allow the mesh to operate effectively in harsh environments involving high temperatures, corrosive chemicals, or extreme pressure. Stainless steel sintered mesh, for example, offers excellent resistance to oxidation and chemical attack, making it suitable for petrochemical processing, pharmaceutical manufacturing, and food and beverage filtration.

Three layer sintered mesh also demonstrates excellent mechanical strength and fatigue resistance. Its rigid bonded structure can withstand repeated backwashing, cleaning, and regeneration without losing filtration efficiency or structural integrity. This reusability significantly reduces operational costs and downtime, especially in continuous production systems. The mesh can be cleaned using chemical cleaning, ultrasonic cleaning, or thermal treatment, restoring performance without compromising durability.

In fluid handling and filtration systems, three layer sintered mesh provides efficient separation of solids from liquids or gases while maintaining low pressure drop. The optimized pore geometry allows fluids to pass through smoothly, improving energy efficiency and reducing system load. This characteristic is particularly valuable in hydraulic systems, lubrication systems, and gas filtration units where stable flow and pressure control are essential.

Beyond filtration, three layer sintered mesh is widely used in applications such as flow distribution, diffusion, flame arresting, noise reduction, and catalyst support. Its uniform pore structure enables even distribution of fluids and gases, improving reaction efficiency in chemical processing and energy systems. In flame arresters and safety devices, the mesh effectively dissipates heat and prevents flame propagation, enhancing operational safety.

From a manufacturing perspective, three layer sintered mesh can be customized to meet specific application requirements. Parameters such as wire diameter, mesh count, thickness, porosity, and overall dimensions can be adjusted to achieve targeted performance characteristics. The mesh can also be fabricated into various shapes, including discs, cylinders, cartridges, and panels, allowing seamless integration into existing equipment and systems.

As industries continue to demand higher performance, reliability, and sustainability, three layer sintered mesh is gaining increased attention as a long-term solution. Its combination of precise filtration, structural stability, chemical resistance, and reusability aligns with modern industrial standards focused on efficiency and environmental responsibility. By reducing waste, lowering maintenance frequency, and extending service life, this advanced mesh material contributes to more sustainable and cost-effective operations.

In conclusion, three layer sintered mesh represents a significant advancement in porous metal technology. Through its multilayer bonded structure, controlled pore distribution, and robust mechanical properties, it delivers dependable performance in some of the most challenging industrial environments. Whether used for filtration, flow control, or safety applications, three layer sintered mesh provides a balanced solution that meets the evolving needs of modern industry while maintaining consistent quality and long-term value.

Three Layer Sintered Mesh

Email:

trade@guangtongwiremesh.com

WhatsApp:

+8613011596909

Inquire Now

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